Size of Screws and Metric to Imperial Screw Conversion Chart and How to Identify the Diameter and Length of Imperial and Metric Screws

Summary: Make sure that you get the right sized screw. Sizing the right Screw can be complicated unless you are familiar with the various screw sizings that are quoted on the packaging, often both in imperial and metric. In this project we deal with the different sizes of screws and the conversion from metric to imperial sizes using our handy conversion chart. Convert from metric screws sizes to imperial or back, easily and ensure that you get the right ones.

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Screw sizes are a mystery to most people so we have tried to make life a little easier with the metric imperial screw conversion chart below.

Screw selection and assortment

Selection of multipurpose screws - Screws available in our online store here

Metric and Imperial Screw Sizes

Most manufacturers put both the metric and imperial size on the box of screws which is very helpful, however when purchasing online, many retailers do not. This is largely because the title of the product becomes too long and cumbersome, so something has to go. Whether you deal in old or new money, as it were, you still need to know what you are getting. This is the difference between the two and what you need to look for:

Screw size label

Screw sizes as marked on the lable of most products

Imperial Screw Sizes Explained

A wood screw is sized by two different numbers. First is the Gauge of the screw which refers to the diameter – the larger the number, the larger the diameter. A number 4 screw is much smaller than a number 12 screw.

It is worth noting that there is no direct link here between the head size of an imperial screw and the gauge of that screw. It is purely coincidence that, from screw gauges 6- upwards, that the gauge is close to twice the head diameter although some sources would have you believe this is how the gauge is calculated.

The length is given next and it should be remembered that the length given for a screw is the length that is buried in the wood or other material, it does not include the head of a raised, or domed headed screws.

Screw size label

Screw size is determined by gauge and length

These are the basics to know when looking at screw sizes but to find out more about the thread of screws and other items you can look at Wikipedia. There's a lot to learn if you're interested!

Metric Screw Sizes Explained

As you can imagine, the metric system is a little simpler to understand for the uninitiated however if you're not used to it, or still working in Imperial it can be a little tricky.

Rather than use a “Gauge” figure, the metric system uses the (major) diameter in millimetres. The length is also measured in millimetres and exactly the same as it is for the imperial system.

As a handy coincidence, the Gauge (imperial) roughly equals the screw head size in millimetres. A 4 gauge screw will have an head that it approximately 4mm wide.

More about Screws

Slotted screws are fast becoming history and cross head screws are now the fashion but it must be remembered that a cross head screw can either be a Philips screw (top image below)or a pozidrive/supadrive screw (bottom image below). They both require a different type of driver which can be found below.

Phillips head screw

Phillips head screw

Pozidrive head screw

Pozidrive head screw

Although technically you can use a Phillips driver on a Pozidrive screw and vice versa, their not really designed to fit and under torque load (when you are screwing the screw in) in pretty much all situations it will slip and damage the head of the screw making it difficult to either screw in the screw or remove it, so it's always best to use the right tool for the job.

These are the most commonly used screws nowadays, but there are great deal more so if you are not sure about which types of screws to use, see also our projects on different types of screw, We also have a great project on how to countersink.

If you need to make sure that you have the right size screw for the job, then please read on below.

Metric Imperial Screw Conversion Chart

Please use this table to match the metric size to the imperial screw size. Please remember that the conversion is not exact, but this is generally not a problem and the margins of error are generally considerably less than your own measurements.

Gauge (mm) Length (mm) Imperial Size
3mm 12 4 x 1/2
16 4 x 5/8
20 4 x 3/4
25 4 x 1
30 4 x 1 1/4
40 4 x 1 1/2
3.5mm 12 6 x 1/2
16 6 x 5/8
20 6 x 3/4
25 6 x 1
30 6 x 1 1/4
40 6 x 1 1/2
4mm 12 8 x 1/2
16 8 x 5/8
20 8 x 3/4
25 8 x 1
30 8 x 1 1/4
35 8 x 1 3/8
40 8 x 1 1/2
45 8 x 1 3/4
50 8 x 2
60 8 x 2 3/8
70 8 x 2 3/4
4.5mm 25 9 x 1
30 9 x 1 1/4
35 9 x 1 3/8
40 9 x 1 1/2
45 9 x 1 3/4
50 9 x 2
60 9 x 2 3/8
70 9 x 2 3/4
75 9 x 3
5mm 25 10 x 1
30 10 x 1 1/4
35 10 x 1 3/8
40 10 x 1 1/2
45 10 x 1 3/4
50 10 x 2
60 10 x 2 3/8
70 10 x 2 3/4
75 10 x 3
80 10 x 3 1/4
90 10 x 3 1/2
100 10 x 4
6mm 30 12 x 1 1/4
40 12 x 1 1/2
50 12 x 2
60 12 x 2 3/8
70 12 x 2 3/4
75 12 x 3
80 12 x 3 1/4
90 12 x 3 1/2
100 12 x 4
110 12 x 4 3/8
130 12 x 5 1/8
150 12 x 6

If you are working the other way, or trying to find the metric screw size from an imperial measurement then you can use this table. We have add the sizes for the pilot holes and rawl plugs that are generally used.

Gauge Metric diameter (mm) Pilot Hole size (mm) Masonry Rawl Plug Hole size for Rawl Plug (mm)
3 2.5 1 Yellow 5
4 3 1.5 Yellow 5
6 3.5 2 Red 6
8 4 2.5 Red (or Brown) 6 (or 7)
10 5 3 Brown 7
12 5.5 3.5 Brown 7
14 6.5 4 Blue 10

Spanner or Wrench Sizes

For coach screws, which have a hex head the size (as opposed to the length) is quoted as an ISO Metric Thread. This is the number starting with an “M”. These numbers describe the thread and relate to the size of the wrench that should be used on them. Find out more about wrenches here, but here are the common thread sizes and their corresponding Spanner or wrench size.

ISO metric thread Spanner size (mm)
M1.6 3.2
M2 4
M2.5 5
M3 5.5
M4 7
M5 8
M6 10
M8 13
M10 17
M12 19
M16 24
M20 30
M24 36
M30 46
M36 55
M42 65
M48 75
M56 85
M64 95

If you are struggling to find the best way to get your screw into whatever you are screwing, then have a look at our project that explains all about screwdrivers.

The sizing of screws in one of the most challenging things, but there are also a huge variety of different kinds of screw that can be used for a wide range of different job.

It is always best to get the right type of screw for the job, so we have written a project specifically about this. Have a look here for our project on the different kinds of screw you can buy.

Other Acronyms and Abbreviations used to Describe Screws

There are a range of acronyms and letters that you often find on screw boxes or in their online descriptions. Here is a summary of the most common, and what they mean:

  • ST – Self Tapping; These screws have a tip that will allow them to be screwed into (typically wood) without a pilot hole being drilled. This saves a lot of time!
  • TT - Twin thread
  • TFT - Twin Fine Thread
  • ZP – Zinc Plated; These screws have been plated with zinc to stop them becoming corroded
  • ZYP - Zinc and Yellow Passivated; Zinc plated to reduce susceptibility to corrosion and then a passivation layer is applied to the zinc coating to give it even more corrosion protection; this typically results in a yellow colour

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