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Home > DIY How To Projects and Tutorial Guides > 3 Easy to Follow Techniques to Unwarp and Straighten Warped Wood

3 Easy to Follow Techniques to Unwarp and Straighten Warped Wood

In this DIY guide find out how to unwrap and straighten warped, bent or twisted timber. Also learn about the different types of timber warping, the different techniques used to identify how the timber is warped and also the most common causes for timber warping.

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Trying to work with warped timber that isn’t straight can be a complete nightmare, especially if the object you are constructing needs to be accurate and to a specific size. If you are measuring off of timbers that aren’t straight then nothing in turn will be straight.

Unfortunately as modern softwood timber is grown so fast it’s no where near as dense as timber of old so is very prone to warping and twisting

If you are a keen diy’er and like to dabble with a bit of carpentry at some point you will need to straighten or unwarp some timber so read on below to find out how.

Why Does Timber Warp and Bend?

There are quite a few different reasons why a piece of timber will twist or warp and most of these are down to either the type of weather, temperature and environment it’s been exposed to and how it has been produced and stored.

Quality and Production

As we have briefly mentioned above, due to the speed that modern timber is grown and produced it’s no where near as dense as it used to be. As it’s not very dense the wood fibres that make it up are fairly loose and due to the very prone to movement.

So, if not kept totally flat and level or supported the weight of the timber itself can cause it to warp.

Insect Attack

If you live in a fairly old house or have old and antique furniture you will be well aware of existence of woodworm and other similar boring insects (if not, find out more in our woodworm project here).

Boring insects, ants, beetles and other insects can attack and destroy timber in a relatively short space of time, most through boring into it and also consuming it.

Both acts can loosen the fibres that form the timber causing it to easily bend, kink or warp.

If you find any evidence of insect attack in timbers around your home dealt with it right away!

Exposure to Temperature and Moisture

Temperature and moisture individually can both damage and warp timber but when combined can severely damage timber in a short space of time.

When timber is exposed to high temperatures it tends to swell whereas in colder temperatures it tends to shrink. This action over time will cause timber to warp, twist and kink and sometimes even split and crack.

Additionally, if timber is exposed to higher levels of humidity over a period e.g. stored in warm and damp conditions then the excess moisture that it absorbs will cause it to twist and warp.

Storage

One final main contributor to the bending, twisting and warping of timber is how it’s stored. Timber, especially if its smaller, lighter softwood timber such as 3×2 C16 should always be stored flat e.g. led on a flat surface.

If it’s stood upright and not supported through its length it can easily bend, warp and twist so always store timber flat and level.

Finally, never store timber for long periods if it’s wet. Quite often timber, especially pressure treated timber, is stored outside at timber merchants, builders yards etc and due to this can absorb moisture. If it’s then left on storage racking or other storage framework whilst still moist it was easily twist and warp.

Before storing timber for long periods, always make sure that it’s fully dried out!

Types of Timber Warping

Each of the above causations for warping can result in a different type of warping or twisting in a piece of timber.

Before you can actually straighten out a warped piece of timber it’s a good idea to first where and how the timber is warped. By doing this you will then know how it can be straightened.

  1. Cup: As the name suggests, this is when the timber drops in the centre over its width to form a convex shape
  2. Cupping in piece of timber

    Cup warping over the width of a piece of timber

  3. Bow: Similar to “cupping” above, bowing is when timber drops and warps over its length when led flat on a flat surface
  4. Bowing over length of timber plank

    Bowing over length of a piece of timber

  5. Crook: Similar to bowing, crooking in timber is when it warps across its length but this time is occurs across one edge
  6. Crooked piece of timber

    Crooked timber with warping occurring from one edge

  7. Twist: Again as the name suggest this is when a piece of timber twists somewhere along its length
  8. Twisted piece of timber

    Twisted piece of timber

  9. Kink: Kinking in timber refers to when it suddenly bends off at an angle along it’s length
  10. Piece of timber with kink in it

    Piece of timber with kink in it

As you can see there are a great deal of different ways that a piece of timber can warp and a fair few different causes, the majority revolving around how it’s stored.

Despite its fairly hardy nature, timber (especially many modern softwoods) is in fact fairly delicate and if not treated correctly can easily get damaged and if it’s too bad its rendered useless.

How to Check Timber for Warps, Bends and Twists in Timber

The best way to check a piece of timber to see if it is twisted or warped is to lay it down on a level and flat surface and visually check along it’s length. Turn it over through all four faces, checking each as you go. If fairly severe warping is present this will be obvious right away.

Warped timber on flat surface

Slightly warped piece of timber laying on flat surface

Alternatively with the timber laying on the ground, pick one end up and hold it at eye level and look down it’s length. Turn the timber around through all four faces carefully inspecting each as you turn. Any warping, even slight will be visually obvious.

Looking down length of timber to check warping

Looking down length of timber to inspect for warping

One further method to check for twisting in timber is to use winding sticks. These are short flat, level and square pieces of timber (or sometimes metal) that you can lay in pairs on a piece of timber, one front, one back and then visually inspect them. If they line up then the timber is fine, but if either drops or skews then it’s twisted.

With the timber you are inspecting laying on a flat surface, using one winding stick, lay it flat on the timer and then run it down it’s length keeping a close eye on the edge touching the timber. If light is visible its warped. Likewise, if either edge raises or drops then twisting or warping is present.

Using winding sticks to check warping

Using a winding stick to check for twisting and warping

How to Straighten or Unwarp Timber

Now that we know how to inspect a piece of timber for bending, warping or twisting and also how to identify the particular damage it’s time to find out how to fix it.

In the majority of cases even after you have used your chosen unwarping or straightening method you will never get the timber perfectly flat but in most cases it’ll be very close.

There are numerous methods you can use, some easier or more effective than others.

Using Heat and Moisture to Fix Warping in Timber

In this method for straightening warped timber you use moisture to essentially soften the timber and then heat from a standard domestic steam iron to straighten it back out.

  1. Step 1 – Moisen towels/rags: Collect up some old towels or rags (towels best as they need to withstand the heat) and wet them down. They need to be damp but not dripping so wring them out afterwards
  2. Old towels dampened down

    Old towels dampened down

  3. Step 2 – Wrap towels around timber: Wrap the damp towels around the timber. Ensure there are no rucks in the towels and that they cover the timber completely
  4. Warped timber wrapped in damp towels

    Warped timber wrapped in damp towels

  5. Step 3 – Lay timber on flat surface: Once fully wrapped, lay the wrapped timber down on a flat and solid surface with the bulge of the warp facing upwards
  6. Timber led on flat surface

    Timber led down on solid flat surface

  7. Step 4 – Warm up the iron: Using an old steam iron (must be a steam iron) plug it in and turn it on. Turn it right up to its highest temperature setting. Place the iron somewhere out of the way on a solid flat surface. Give it 5 minutes to get up to full temperature
  8. Iron turned on and up to temperature

    Iron turned on and up to temperature

  9. Step 5 – Iron over timber warp: Once up to temperature, place the iron on to the warped area of the timber and leave it resting for around 10 seconds or so and then slide the iron to the next area leaving a little overlap each time until the entire area has been covered. Put the iron safely to one side
  10. Ironing over warped timber

    Ironing over warped timber

  11. Step 6 – Check condition of timber warping: With the first pass done lift off the towel and check the timber over. If it’s been successful then the warping should have almost gone, however if it still remains you will need to repeat the above steps another 2 or 3 times
  12. Checking timber after ironing over

    Check timber after ironing over

  13. Step 7 – Leave timber to dry: Once the warp has been removed unwrap the timber and leave it to dry out fully before use
  14. Timber left to dry on flat surface

    Timber left on flat level surface to fully dry out

Using heat and moisture to remove warping in timber usually works quite well for very shallow warps in thinner timbers but not so well for severe warping and thicker timbers.

In these situations another technique may yield better results however it the warping is too severe it may not easily be curable and you may be better off using another piece of timber.

It’s also worth mentioning that if you don’t have an iron you can use the sun in its place, but obviously only on a very hot day.

As before wrap the timber in damp towels and place on a solid surface with the warped section facing upwards in direct sun light. Over time the heat from the sun will gradually remove the warp, but this may take a while.

You will also need to periodically dampen the timber using a rose sprayer as the moisture will quickly evaporate due to the heat from the sun.

Using Pressure to Fix Warped Timber

Applying pressure to warped timber is also a great technique for removing warps and the good thing about this technique is that it can be used on fairly large pieces of timber but you will have to ensure the clamps you are using are strong enough to pull the warp out.

The below warp-straightening technique will need to be done in as warm an area as possible not in a cold and damp garage or workshop.

Ideally temperatures need to be over 50 degrees but if this isn’t possible then the warmest room in your home should suffice or you can cover it with a heat mat, place a heat lamp over it or even leave it out in direct sunlight on a hot day.

  1. Step 1 – Lay timber out: Using a solid flat and level surface, lay your warped timber down with the warped section facing downwards so it effectively creates a pivot
  2. Lay timber out on flat surface

    Lay timber down on solid flat surface

  3. Step 2 – Apply damp towels: Next, dampen down a towel or several towels (enough to cover the warped area fully) and lay them over the warp in the timber covering it fully. Again ensure the towels are damp and not dripping wet and that they are only covering the top of the timber and not all the way around
  4. Cover timber with dmap towels

  5. Step 3 – Seal in the moisture: As this technique can take quite a while it’s necessary to seal the moisture in to prevent it from evaporating. To do this warp some cling film around the towels and timber and this well help keep the moisture concentrated on to the warping
  6. Cover timber with cling film

    Cover timber with cling film

  7. Step 4 – Clamp warped timber down to solid surface: Using several strong clamps along the length of the warping, clamp the timber down to a solid surface. Tighten the clamps very steadily as if you go too fast, in some cases this can break the timber. Tighten each clamp a little in turn until they start to pull the warped area down and straighten the timber
  8. clamp timber down firmly

    Clamp timber down to flat surface to unwarp it

  9. Step 5 – Leave timber clamped: Unfortunately this is not a quick process and you will need to leave the timber clamped up for at least a week, possibly more. After a week or so check the warping and see how its progressing by removing it from the clamps and then laying it on a flat and level surface or checking with a spirit level. If it’s still there, re-wrap it, clamp it back up and leave it a little longer
  10. Step 6 – Allow timber to dry out fully: Once the warping has been fully removed, place the timber in a warm location to fully dry out. Make sure that the drying area is not humid. Leaving in a moist and humid area could cause the timber to warp again

Once you have confirmed that your timber has fully dried out and that the warping has been fully removed it’s then ready for use.

Using a Jack Plane to Level Warped Timber

If your timber is suffering from slight cupping e.g. the edges are raised and the centre has dropped to form a convex shape then it’s possible to use a jack plane to remove the cupping and straighten the timber, however this is generally only effective in less severe cases in timber planks.

The one downside of this technique is that rather then bending the timber back into shape as the above techniques do, this technique involves planning away the warped sections of timber which inherently means that it won’t be the same size anymore.

For example, if you are straightening out a 25x150mm timber plank, once you have planed it to the point it’s flat and level it will no longer be a uniform 25mm thick.

  1. Step 1 – Check timber for cupping: Using a winding stick, small spirit level or similar dead level object, with the timber laying on a flat level surface, lay your flat level object on the timber across it’s width and run it down its length checking for points in the centre that its not touching the timber all across the width. Lightly mark this area with a pencil and also note the direction of the cupping e.g. is the centre higher or lower. Repeat for the rest of the length
  2. Step 2 – Check timber for bowing: Bowing is essentially the opposite of cupping and is where the centre of the timber is higher than the edges. Using again a winding stick, small level or similar lay it on your timber and run it down the length carefully checking across the point of the level its touching the timber for points at the edges its not touching and mark these
  3. Step 3 – Timber cupping low in centre (convex): If the centre of your timber has dropped and the edges are higher you will need to plane across the width of the timber. Plane until sole (flat base of the plane) touches the centre of the timber and is flat across the whole width. Where the timber you’re working with isn’t that wide you can plane across it slightly diagonally
  4. Plane across timber width for cupping

    Plane across the width of the timber where cupping is present

  5. Step 4 – Timber bowing high in centre (concave): To level off timber that’s bowed or high in the centre, using a jack plane, plane down through the centre of the timber over all the points that its high. Once flattened down use the above technique to plane across the width to fully flatten the surface back
  6. Plane down length of timber for bowing

    Plane down length of timber when it’s bowed

Using a jack plane to level off cupped or bowed timber can be fairly successful but take your time whilst using this method as once you’ve taken it off you can’t just stick it back on again!

Straightening out warped or bowed timber can be done in a number of different ways with pros and cons for each different method, but unfortunately none of them guarantee to get the timber in question back to a state where its fully flat and level.

In some cases the timber may be so damaged that it’s unusable and in these situations it’s easier to simply cut the damaged sections out and salvage what you can.

All project content written and produced by Mike Edwards, founder of DIY Doctor and industry expert in building technology.

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