WELCOME TO OUR MIXING CONCRETE PROJECT
This project is presented by Buildit.co.uk
Summary: Mixing Concrete. Correct concrete mix for foundations. Concrete for garden walls & patios complete with concrete volume calculator
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Mixing concrete correctly is vital for durable and long lasting foundations, here we will show you how to create a proper concrete mix for foundations, garden walls and patios, along with our concrete volume calculator to help you establish exactly what you need for your project. All of the materials you need can be bought from Build It and tool hire can be arranged through them also. Click on each image to buy materials or simply check out the site.
Concrete is a mixture of cement, sand (fine aggregate), small stone or gravel (coarse aggregate) and water. It has many applications, from fence posts to motorway bases and, because of 
this; there are many different ratios for the constituents to be mixed.
This project will concentrate on a general purpose mix suitable for garden paths, fence posts, and shallow retaining wall foundations. It is a medium strength mix and is known as a C20 mix. This means it will attain a strength equivalent to withstanding a compression of 20 Newton’s per square mm after 28 days. This mix is not suitable for house foundations. For these please read our foundations project and ensure all the criteria are met, including the trench sizes and ground suitability. Then, unless specified otherwise by an architect or structural engineer, a C15P mix can be used which is comprised of 1 cement, 2 sand or very fine aggregate, and 6 coarse aggregate.
The calculators below will help you work out exactly what you will need for your project.
A bag of ready mixed aggregate can be bought in most builders merchants or is can be bought loose and delivered to you by lorry. Buying it loose is generally cheaper and, if you have the room to "drop", it is a more practical option.
Check out Build It for some fantastic deals on bulk sand, cement and aggregates.
In most areas of the country, this mix of aggregates (sharp/grit sand and small stones or gravel) is called "ballast", in the West Country it is most often called ½ inch, or 10mm to dust. This describes the sieved state of the stone as it comes out of the quarry crushers.
Cement can be bought (mostly in 25kg bags, although some stores still sell 50kg bags) from all builders merchants. It is crushed limestone, blended with other raw materials (sometimes shale and or sand) ground into a powder and then heated in a kiln. This process produces a cement clinker which is mixed with Gypsum and ground further to produce the cement.
Water is a very important part of the mix and the volume of water used can dictate the strength of the finished mix. On site or in ready mixed concrete yards a "slump test" is used to test the water content of the concrete.
A cone made of steel is used for this test. The cone is 300mm high, with a top opening of 100mm diameter and a bottom opening of 200mm diameter. The mixed concrete is placed into
the cone through the top, a bar is used to compact the concrete and remove air voids, within the cone. The cone is then lifted clear. By laying the bar on top of the cone, it is possible to measure how far the concrete "slumps". A slump of approx 50mm is acceptable for C20 concrete.
The proportions of materials for a C20P (P = Portland cement) mix are 1 x cement, 2 x fine aggregate (sand) and 4 x coarse aggregate. If you are using premixed ballast, then 6 of these are mixed with 1 part cement. In an ideal world, where everything is delivered dry, then a water to cement ratio of approximately 0.55 should be used....For example, if you require 25kg of cement in your mix, then 25 x 0.55 = 13.75kg (liters) of water. This is the maximum amount of water that should be used. Most of the time however, the sand etc is damp, or even wringing wet, and care has to be taken to ensure your mix does not become too sloppy. It should be able to support itself, almost fully, in a heap on the shovel.
When mixing a very strong mix, normally labeled C35P the mix is 1 cement, 1 stone and 2 sand or 1 cement to 3 ready mixed aggregate.
When mixing concrete you will find that, while the ballast will heap on your shovel, the cement will slide off. This will give you incorrect proportions when mixing...1 part of cement should be equal to 1 part ballast. It is better to measure your quantities using a bucket to ensure correct proportions. Mixing by hand is a bad idea unless you only have a tiny amount to do. Only very rarely will you be able to get the cement evenly distributed throughout the mix and this leads to weak concrete.
A cement mixer can be hired from Build It , and if you have a lot to do it often pays to buy your own. Look below for a cheap mixer. Once you project is at an end you will always have the option of selling the mixer which is what most self-builders do.
To ensure a well mixed batch we suggest you add your ingredients to the mixer in the following order. 75% of the water followed by 50% of the aggregates. Add all of the cement and then the rest of the aggregates and the remainder of the water.
You will see that your answer will be given in cubic meters. Input your dimensions in meters...I.E. 500mm = 0.50meters
PLEASE NOTE: Unfortunately our calculator is not functioning correctly in the new FireFox 3 browser. We are working on resolving this issue as quickly as possible.
Enter your dimensions to calculate the volume of concrete needed for the project, then enter this total into the second calculator for the materials necessary.
Please remember that water volumes are approximate and care should be taken when adding this. Also please remember that cement can damage your skin, so wear the appropriate safety equipment when using it.
Go to our video sections on "foundations" and "mixing cement" where you will find some short films that demonstrate various tasks when using cement around the home.
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